Magnetic Separator for High-Viscosity Materials

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Magnetic Separator for High-Viscosity Materials

Enhancing the magnetic separation capacity of high-viscosity materials

Fully automatic type, removing ferromagnetic impurities from materials through magnetic rods.

Solution

Product Matrix

Magnetic Separation/ Filtration

Magnetic Separator for High-Viscosity Materials

Product Characteristics

Compatible with High-Viscosity Materials

Utilizes pipes with large diameter and cross-sectional area for stable processing of high-viscosity materials.

Intelligent Cleaning System

Integrates an lifting device with electric cylinder screw, capable of uniformly removing impurities from the magnetic rod surface and various positions of the pipeline inner wall.

Deep Magnetic Removal

Utilizes rotating magnetic rods and pipeline series array to ensure full contact between the magnetic rods and materials, eliminating the risk of impurity blockage in the production line.

High Magnetic Stability Performance

The magnetic rods are made of high-performance NdFeB permanent magnet material, suitable for long-term magnetic removal requirements.

Technical Parameters

Name	Parameters
Equipment Name	Magnetic separator for high-viscosity materials
Screw Up&Down Stroke	700mm
Number of Magnetic Rods	3X4=12
Diameter of Magnetic Rods	32mm
Suitable Material Viscosity	＜30000mPa·s
Specification of the Feeding Pipe	Φ101.6×2.5
Specification of Discharging Pipe	Φ89×3

Maintenance and Services

of Magnetic Separator for High-Viscosity Materials

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Q Working Principles of Magnetic Separator for High-Viscosity Materials

The core principle is "Agitation-assisted Flow + Strong Magnetic Absorption". High-viscosity materials enter the machine chamber, where the stirring unit disrupts viscosity to enable flow; the built-in strong magnetic system (permanent/electromagnetic) generates a gradient magnetic field, adsorbing magnetic impurities in the materials. Impurities are stripped off to the slag discharge port via scraper or magnetic roller rotation, with some models equipped with flushing devices for auxiliary impurity removal, ensuring material magnetic permeability meets standards before discharge from the outlet.

Q Can the magnetic separator for high-viscosity materials be customized?

This equipment can be precisely configured as needed. Material viscosity (1000-100,000 mPa·s) determines stirring power and blade structure; magnetic impurity content determines magnetic system strength (10,000-25,000 Gs) and adsorption area; production capacity (0.5-50 m³/h) matches chamber volume. For special requirements, heating jackets (to prevent material solidification), explosion-proof motors, or automatic slag discharge modules are selected.

Q Maintenance of Magnetic Separator for High-Viscosity Materials

Daily Maintenance: Before shift, check stirring paddle tightness, magnetic system adsorption status, and seal integrity. After shift, clean residual material in the chamber to avoid agglomeration. Regular Maintenance: Weekly, clean impurities from the magnetic system surface and check lubrication of stirring bearings. Monthly, calibrate magnetic strength and replace aged sealing rings. Quarterly, inspect stirring paddle wear to ensure flow-assisting effectiveness.

Q Precautions

Before starting, ensure the chamber is free of foreign objects and that the stirring and magnetic system rotations are correct; conduct a no-load test run before feeding material. Control the feeding temperature and viscosity to prevent material solidification and jamming. Regularly test magnetic strength; if attenuation exceeds 10%, remagnetize or replace the magnets. Power off before maintenance; for electromagnetic types, demagnetize first. Avoid using iron tools to scratch the magnetic system surface during cleaning.

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