Centralized Feeding System for PE and PP

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Centralized Feeding System for PE and PP

Time：2025-08-04

Source：SOPHON

Case Data

Region	Jiangsu Province	Industry	New Energy Industry
Applicable Solution	Centralized Feeding System for PE and PP	Advantages	Effectively address issues such as high truck detention costs, raw material losses, and untimely material supply, thereby enhancing production efficiency and reducing operational costs.
Project Features	The 1,000-ton large-capacity silo is one of the core highlights of this project. It not only stores a substantial amount of materials, reducing the time and costs associated with frequent unloading, but also effectively stabilizes material supply, preventing production line downtime caused by material shortages. Simultaneously, the design of the large-capacity silo fully considers the safety and stability of material storage, incorporating advanced moisture-proof, dust-proof, and fire-resistant measures to ensure material quality remains unaffected.

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Case Introduction

The client is a benchmark enterprise in the global artificial turf industry, consistently ranking among the top three in comprehensive strength within the sector. With fifteen years of deep expertise in artificial turf, it has grown into an international company integrating R&D, design, production, manufacturing, sales, and service. Holding 57 patents, its products and services reach over 100 countries and regions worldwide. It is also one of the 18 global qualified suppliers certified by FIFA.

The client has been continuously expanding its production capacity in recent years. With the commissioning of new production facilities, material consumption in the production area has increased significantly. However, trucks experience long daily queuing times for unloading, leading to high detention costs. Manual handling results in raw material loss, and untimely material supply raises the idle rate of production lines. To align with its global capacity layout and high-end product strategy, there is an urgent need to establish an intelligent central feeding system.

Material handling processes in the charge of SOPHON: unloading and feeding of initially processed granules from bulk bags/ tanker trucks — conveying — storage — conveying — discharging into IBC totes.

The 1,000-ton large-capacity silo is one of the core highlights of this project. It not only stores a substantial amount of materials, reducing the time and costs associated with frequent unloading, but also effectively stabilizes material supply, preventing production line downtime caused by material shortages. Simultaneously, the design of the large-capacity silo fully considers the safety and stability of material storage, incorporating advanced moisture-proof, dust-proof, and fire-resistant measures to ensure material quality remains unaffected.

Customer Review

Our company highly commends SOPHON for the professional competence and dedicated spirit demonstrated during the project's preliminary research, solution design, and communication and collaboration processes. The solution proposed by SOPHON has fully considered the actual needs and pain points of our company, demonstrating strong relevance and practicality. It has provided valuable reference and guidance for our company in the subsequent construction of the centralized feeding system.

Mr. Zhang

Engineer

Catalyst Preparation System for a Petrochemical Enterprise in Gansu Province

Return list

Metal Oxide Automated Production System (5,000 tons/year)

Creating Values for Customers

Production efficiency increased by 20%

Labor costs reduced by 20%

Accuracy of metering and batching can reach up to 2%, lowering the defect rate.

Highly automated; simple and convenient operation

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Material Storage

Material storage equipment serves as the core buffer and safeguard of a production system. Utilizing specialized containers and automated systems, it safely stores raw materials and finished products, precisely regulates supply and demand rhythms, ensures continuous and stable production, and stands as a key cornerstone for optimizing processes and reducing costs while enhancing efficiency.

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Feeding & Unpacking

The feeding and unpacking equipment serves as a pivotal link in the production front end. By enabling automatic bag unpacking, efficient emptying, and enclosed conveying, it achieves dust-free and automated feeding of powder and granular raw materials. It ensures personnel safety and material cleanliness, significantly enhancing upstream operational efficiency and production continuity.

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Material Packing

Material packing equipment serves as the terminal stage of the production process, enabling automated and standardized product packaging. Through precise weighing, rapid forming, and secure sealing, it ensures product safety, enhances efficiency, and supports the smooth execution of subsequent storage, logistics, and sales activities, while enabling traceable management of production data.

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